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Unique Valves Manage Flow Better in Construction Equipment

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Unique Valves Manage Flow Better in Construction Equipment application picture Hydraulic Cartridge SystemsFrequently when designing simple hydraulic circuits that utilize low cost solutions, system designers will often use fixed displacement pumps. One challenge associated with the use of fixed displacement pumps can be the constant flow of hydraulic oil while the machine is running, even when flow is not needed at any of the hydraulic functions. Similarly, simple low cost circuits frequently do not require the multifunctionality of high cost sectional valves, thus keeping these circuits lower cost due to the less complex nature of the product used.

When a hydraulic circuit does not require or cannot have flow to two or more functions at the same time, 3-way, 2-position spool-type solenoid valves can be very useful. When these valves are used as a selector, primarily in circuits where the system designer may want to divert flow from one leg of a circuit to another, several 3-way, 2-position valves are a cost-effective alternative while emulating a tradition directional spool valve in a customizable manifold setup. Similarly, these valves can be used as a “dump” valve when a circuit does not require flow but is being driven by a fixed displacement pump running continuously.

Unique Valves Manage Flow Better in Construction Equipment 3-way 2-way Position Spool Type Solenoid ValvesParker 3-way, 2-position spool-type solenoid valves can be used in a variety of applications, machinery, and market segments that require a switching or diverting function. The design of 3-way, 2-position valves generally include a three ported design that would allow flow paths in several different configurations while only connecting two ports in any one position.

In the image below, you will find an example circuit for a blower/brush application for a piece of construction machinery. The 3-way, 2-position spool-type solenoid valve, which is circled in red, is being used as a diverter to solely supply flow to one function at a time. Function one is a lift/lower, up and down motion and function two is a tilt/swivel, side-to-side motion.

Note that all solenoid valves with this design have flow restrictions with pressure drop associated across the valve, so continuous flow will result in heat generation after a given period of time. Additionally, 3-way, 2-position solenoid valves that use a spool-type design will have a higher leakage rate than those with a poppet design, and thus would not be recommended for use in load holding applications.

Unique Valves Manage Flow Better in Construction Equipment 3-way 2-way Spool Type Solenoid Valves

 

Parker Hydraulic Cartridge System Division’s valves allow full rated pressure at all 3 ports with varying flow rates in industry common cavity sizes. Valve sizes of -8, -10, and -16 are available with flow ranging up to 15 GPM and pressures as high as 5,000 PSI.

Parker’s 3-way, 2 position valves are available for purchase on parker.com. Simply add products to your cart for shipment within two days for in-stock items.

 

Unique Valves Manage Flow Better in Construction Equipment Stephen Brunton Hydraluic Cartridge SystemsArticle contributed by Stephen Brunton, product manager, Hydraulic Cartridge Systems Division. 

 

 

 

 

 

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Smart Sensor Enhances Material Handling Systems Closed-loop Control

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Mobile Equipment Operators Rely on Sophisticated Sensor Technology Mobile Crane Electronic Controls DivisionMobile equipment manufacturers are always striving to get the most out of their machines without overburdening the system with costly and complex mechanics. Moreover, performance expectations are not only shaping machine needs but also safety requirements. Consequently, this has driven many engineers to design closed loop systems featuring electronic sensors as feedback devices.

For example, manufacturers of lifting equipment such as truck mounted cranes, telehandlers and scissor are all striving to provide operators with safe work environments all the while maintaining the integrity of the lifting function during operation. The choices for detecting or measuring tilting/leveling conditions are vast. They range from purely mechanical devices: tilt gauges and bubble levels for simple visual indication to basic electronic sensors offering discrete tilt switch points. While these options are typically cost-effective, they offer little to no feedback for safety or performance.

The Universal Tilt Sensor

Design engineers increasingly relying on sophisticated sensor technology for fast accurate feedback and diagnostics during operation. Today’s systems require something more; electronic inclinometers that offer Smart Sensor Enhances Material Handling Systems Closed-loop Control Universal Tilt Sensor Electronic Controls Divisioncontinuous monitoring of angular position in relation to a calibrated reference planes either horizontal or vertical. The latter can best be accomplished with Parker’s Universal Tilt Sensor (UTS).

The UTS, manufactured by Parker’s Electronic Controls Division, is a MEMS technology tilt sensor designed for configurability making. It is suitable for a broad range of mobile applications. The UTS communicates via SAE J1939 protocol providing fast and reliable angular information from either two or three axes. The patented 3-point setup and low-profile housing offer ease of installation, reduced build time and maximize install possibilities. Since some applications require a balance of speed and accuracy, the UTS also offers tunable filter settings to adjust the output response on command. Three factory variations are available by catalog today:

  • X,Y axis +/- 10 deg
  • X,Y axis +/- 90 deg
  • X,Y, Z axis +/- 90 deg
Auto leveling

Mobile Equipment Operators Rely on Sophisticated Sensor Technology Universal Tilt Sensor Electronic Controls DivisionMost vehicles with lifting booms require the chassis platform to be level with the ground before the boom and load can be elevated above a certain point and/or rotated around its base axis. This helps ensure the safety of the operator and payload.  A chassis mounted UTS can continuously monitor changes in inclination during the deployment of the stabilizing actuators (outriggers and jacks) to feed the control system real-time information throughout the leveling process. This feedback can ensure a uniform lift even on the most challenging terrain. While a system utilizing the UTS for auto level can be made simple as a one-touch function, it can also offer continuous monitoring of the chassis as different loads and mechanical movement adjust the center of mass of the platform. The continuous feed of information can provide real-time feedback on out-of-level conditions alerting the control system and operator of potentially danger inclination. Finally, the sensor provided an operator display a real-time visualize of tip and tilt for manual adjustments where needed.

In cases where the chassis has an overextended wheel base, i.e. ladder engine or multi-axle crane trucks, two UTS sensors could be used; one in the fore and one in the aft part of the chassis. By monitoring the pitch and roll condition of the chassis in two locations simultaneously, a machine can utilize the UTS output to prevent excessive twisting along its longitudinal axis of the platform frame thus preventing costly repairs to the machine.

This is just one of many ways the UTS can be used in a closed loop system to achieve optimum performance and peak safety on mobile platforms. It has been built to operate in the most demanding marketplaces including agriculture, construction, material handling and more. Learn more about Parker sensors.

Interested in trying this sensor on your own platform?  Parker’s Universal Tilt Sensors are available for purchase on parker.com. Simply add products to your cart for shipment within two days for in-stock items.

Smart Sensor Enhances Material Handling Systems Closed-loop Control Marcol Colnot Electronic Controls DivisionArticle contributed by Marcel Colnot, regional application engineer, and Chase Saylor, product manager - sensors, Electronic Controls Division, Parker Hannifin Corporation.

 

 

 

 

Smart Sensor Enhances Material Handling Systems Closed-loop Control Chase Saylor Electronic Controls Division

 

 

 

 

 

 

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Simplified Hydraulic Pumps for the Low Speed, High Torque Market

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Simplified Hydraulic Pumps for the Low Speed, High Torque Market Image Pump Motor DivisionUsing mechanical energy produced by a machine’s engine, a hydraulic pump can move hydraulic fluid from the pump’s own reservoir, to a connected hydraulic motor, converting the mechanical energy to hydraulic energy.  The incoming fluid/energy triggers the hydraulic motor to begin rotation, which can be used to actuate a component outside the system, such as a wheel or axle. The power of hydraulics allows for machines to do more with less, such as traversing tough terrain or lifting heavy loads.

  Why a piston pump?

In the world of hydraulics, the performance range of gear pumps and piston pumps overlap for low-speed, high torque applications. Being the case, why would a consumer select one over the other? What kinds of advantages and disadvantages do piston pumps have compared to gear pumps?

Piston pumps provide robust and precise performance for a myriad of applications. Compared to a gear pump, a piston pump can operate at higher pressures with the same flow performance. Typically, gear pumps are rated for around 3,000 psi, but some models reach as high as 5,000 psi. On the other hand, piston pumps can be rated to as high as 30,000 psi.

Piston pumps have the ability to produce variable displacement. Variable displacement is the act of adjusting flow during the usage of the pump, while maintaining the same motor speed.  Conversely, pumps that use fixed displacement can only operate at one flow specification. By using internal controllers, like springs and dampeners, a piston pump can change displacement while maintaining the same motor speed. Gear pumps require external valving to attain this effect, which can increase the cost of the overall unit.

While a piston pump provides greater pressure ratings and flow controls, a gear pump is the more cost-effective option. The gear pump’s interlocking gear design is simpler and easier to produce on a large scale, allowing for consumers to purchase the product at a lower cost. If an application requires a lower pressure rating and is able to operate using fixed displacement, a gear pump may be the proper solution.

 

Simplified Hydraulic Pumps for the Low Speed, High Torque Market HP1 Pump Motor DivisionParker changes the game

The engineers at Parker Pump and Motor Division have developed the HP Series of pumps, ideal for the low-speed, high torque (LSHT) applications. The HP Series is the only line of closed loop, variable displacement pumps, designed specifically for LSHT applications, with an integrated oil reservoir, filter, and cooling fan. This compact model saves an engineer space within a design, and reduces the numbers of components from 72 to 5. HP pumps are designed for superior performance and longer life; up to 20% more efficient than other pump and motor systems. They are compact and able to fit in small machine platforms where space is limited. They also easily connect to various Parker Torqmotors, providing ultimate design flexibility.

 

 

"The HP series was designed to complement our transmission technology by addressing specific customer needs. Those requirements included durability, compactness, integrated features to lessen leak points and reduced OEM assembly time. HP1 single pumps incorporate a proven design with integrated filter, reservoir and a low center of gravity pulley attachment point. HP2 dual pumps can be direct mounted to a horizontal shaft engine, so there is no need for belts and pulleys. Like the HP1, the HP2 has an integrated filter, reservoir and fan for cooling. Both units, paired with our LSHT motors, provide design versatility to better serve our customers."

Somer Malone, senior engineer, Parker Hannifin.

Simplified Hydraulic Pumps for the Low Speed, High Torque Market H2 Pump Pump Motor Division

  Learn more

Find out more about the HP1 and HP2 product lines including technical specs, purchasing information, catalogs, and markets at www.parker.com/HPSeries.

The Pump & Motor Division is a market leader in gear pump and low speed-high torque gerotor motors. the division continues to blaze a trail by developing new technologies, while maintaining a high level of service synonymous with the name Parker. Between two facilities in North Carolina and Tennessee, PMD employs decades of industry experience to better serve you and your application.

 

 

 

Simplified Hydraulic Pumps for the Low Speed, High Torque Market CT Lefler, Pump Motor DivisionArticle contributed by C.T. Lefler, marketing product manager, Pump & Motor Division, Parker Hannifin Corporation.

 

 

 

 

 

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Hybrid Actuator System Offers Alternate Solution to Electrification

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Hybrid Actuator Simplifies Electrification of Hydraulic Cylinders Industrial Application Cylinder DivisionHybrid Actuation System (HAS) are making localized control viable for both mobile and industrial applications. This new technology give the benefits of power and resiliency found in hydraulics while garnering the benefits of energy efficiency and plug and play simplicity found in electromechanical solutions.

HAS are high force self-contained linear actuation systems that bring electrification to where the work needs to be performed. They are integrated with field-proven components into localized configurations that look and feel like an electrical actuator yet have the power density and fail-safe characteristics associated with traditional hydraulics. HAS solutions consolidate the entire hydraulic system into a single component integral to the actuator that hooks up to a local control point with plug-and-play simplicity. Each unit presents a compact footprint and represents only a modest addition to overhead.

Localized power

By localizing the power source, HAS eliminate not only the centralized power unit with its electric motor, pump reservoir, and related valving, but also all the hoses and tubes connecting them to the actuator. This dramatically reduces system complexity, simplifies troubleshooting and saves energy by deploying it incrementally as needed, without all the horsepower losses commonly found in valve operated hydraulic designs.

Hybrid Actuator Simplifies Electrification of Hydraulic Cylinders comparison Cylinder Division

From harsh mobile applications to industrial automation, this innovative technology provides opportunities for downsizing and streamlining hydraulic control systems while increasing the flexibility and efficiency of processes and operations.

Hybrid Actuator Simplifies Electrification of Hydraulic Cylinders Download the White Paper Cylinder Division

HAS 500 Hybrid Actuation System

Parker’s HAS 500 is a new hybrid design combines the controllability of traditional electromechanical actuators with the power density, longer life and fail safe conditions commonly found on traditional hydraulic systems. The result is an improved actuation solution for 1-2 axis of motion control. Bore sizes ranging from 2" through 8" bore with no limit on stroke, mount or rod modifications.

Learn more about the benefits of HAS and how they can improve your operational performance by downloading our Hybrid Actuator Simplifies Electrification of Hydraulic Cylinders white paper.

 

hybrid actuator simplifies electrification of hydraulic cylinders Bruce Besch Cylinder DivisionThis post was contributed by Bruce Besch, alternative motion sales manager, Parker Hannifin's Cylinder Division.

 

 

 

 

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What Does State-of-the-art Mean for Functional Safety Control Systems?

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What does state-of-the-art mean for functional safety control systems? Lift Mobile Systems Division EuropeMachine builders in the European market know that their machines must meet the requirements of the machinery directive if they want to be CE marked and sold. This is not news to anyone. But are you aware that the requirements are written provided that new technical solutions are constantly developed over time?

The Machinery directive, 2006/42/EC, states:

(14) The essential health and safety requirements should be satisfied in order to ensure that machinery is safe; these requirements should be applied with discernment to take account of the state of the art at the time of construction and of technical and economic requirements.

State of the art is a moving target, and it will always be a challenge for machine manufacturers to keep up with the latest developments. Technical solutions evolve and open up new ways of making machines more safe in comparison to the past.

The early days of programmable electronics for machinery

Parker launched IQAN, programmable electronics to help make machinery more safe by enabling smarter safety interlocks in the mid-90s. Examples of its safety functions include load moment limitations on cranes and stopping of all movement when the driver leaves the cab. At that time, the key characteristics of best-in-class systems were robust hardware built for harsh environments and electromagnetic compatibility. These are now considered basic requirements. In the case of IQAN, software specific for developing application software made machines less prone to implementation errors, but there was no established method that machine manufacturers could use to objectively evaluate software. The standards for safety of machinery that existed at this time was very focused on different levels of redundancy, with little consideration of software aspects and analysis of electronics. Standardized solutions could be both cost-prohibitive and fail to address important control system aspects.

What does state-of-the-art mean for functional safety control systems? refuse truck Mobile Systems Division EuropeWith the release of ISO 13849-1:2006 Safety of Machinery, designers received guidance on how to methodically develop a control system with safety functions by focusing on hardware reliability, diagnostics and software quality to reach a desired performance level (PL). The requirements in the standard adapted to the increasing experience of using programmable electronics and the growing availability of component reliability data. The ISO 13849-1 standard allows machine designers to choose the best solution for each part of a safety function. For example, sensors with redundant signals, off-the-shelf controllers certified to IEC 61508 and well-tried reliable hydraulic components.

  Parker's advances in technology

When Parker introduced the IEC 61508 SIL2 certified controller IQAN-MC3 in 2010, they gave machine manufacturers an effective way to implement SIL2 / PLd safety functions. The IQAN-MC3 controller is designed around the concept that in-depth knowledge of the components is the key to efficient hardware diagnostics. The core diagnostics package includes a technique called challenge-response, a set of cyclic tests that give a good diagnostic coverage without adding too much extra hardware. This gives a realistic hardware cost, but the extensive self-diagnostics firmware does take its toll in calculation speed.

An example of an application where the technology has been deployed is the load moment control of a reach stacker, where stability of a machine is calculated to prevent a machine from overturning. Another example is wheel steering on lift trucks.

As manufacturers of mobile machinery gain experience from using standards for the most critical safety functions, the next step is to bring this structured approach to normal operating functions. In mobile, it has always been difficult to distinguish some of the normal operating functions from the safety functions. Load moment limitations and stopping of all movement when the driver leave the cab are examples of functions whose primary purpose is to achieve safety. Stopping the implement hydraulics when the operator lets go of the lever is part of normal machine operation, but it can also be a safety function. As mobile machinery controllers with safety certification become more affordable, it makes sense to step up the requirements on all motion controlling functions.

What does state-of-the-art mean for functional safety control systems? lift Mobile Systems Division EuropeState-of-the-art technology joins safety and performance

The new series of IQAN-MC4xFS is a perfect example of how state of the art is changing.

IQAN-MC4xFS builds on the experience of the IQAN-MC3, reusing the proven IQAN software platform that is the foundation for all IQAN masters. It has also inherited the concept for power driver outputs with a combined high-side and low-side switching and detection of wiring faults for safety related loads. The core electronics has also evolved. A key component is the Infineon microcontroller designed for both automotive and machinery applications. This is designed from the start with hardware supported self-diagnostics. Compared to its predecessor the IQAN-MC3, this makes the IQAN-MC4xFS more run-time efficient; it can execute larger applications at a shorter cycle time.

What does state-of-the-art mean for functional safety control systems?  IQANMC4X product - Parker HannifinWith one of the larger modules IQAN-MC42FS or IQAN-MC43FS, the machine designer has a choice to use one certified controller of on all sections on a hydraulic directional control valve. This gives a cost-effective way to meet safety function Performance Level c without adding extra hydraulic components. For functions requiring the higher Performance Level d, IQAN-MC4xFS can be used to read spool position sensors and actuate pump unloading valves to have a second hydraulic shutdown path.

 

    Conclusion

The MC4xFS gives the possibility to meet current and future requirements of functional safety without compromising the performance of the machine functionality. It makes it possible to create both safe and user-friendly functionality in a cost-efficient way. The technology development on electronics has taken us to a state of the art level that makes it possible to implement safety functions in and on virtually all motion control functions in a machine. It lets you focus on what matters most - machine functionality. Learn more.

 

What does state-of-the-art mean for functional safety control systems? Gustav Widen Mobile Systems Division EuropeArticle contributed by Gustav Widén, systems engineer electronics, Parker Hannifin Manufacturing Sweden AB.

 

 

 

 

 

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Decoupling the Future of Electrification

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Decoupling the Future of Electrification Reach Stacker Mobile Systems Division EuropeWhen it comes to mobile heavy lifting applications, we are increasingly seeing that the electrification market can benefit from integrated, decoupled solutions. These solutions offer an alternative to inefficient coupled power distribution strategies where the internal combustion engine (ICE) is sized for peak energy demand with no energy storage or recovery capabilities. As a result, decoupled power distribution concepts can improve efficiency considerably and allow the employment of smaller, more fuel-efficient ICEs, or even the removal the ICE altogether.

With electrification delivering environmental, sustainability and performance benefits, equipment designers and users are increasingly looking to tap into the enabling technology. If successful, they can also expect to profit from better maintainability, greater safety and compliance with more stringent emissions regulations.

Decoupled solutions

Decoupled solutions add to this list of benefits, not least regarding the potential for a smaller ICE, or eliminating it altogether. In addition, there are advantages relating to energy recovery, power on/off demand and the operation not being dependent on the ICE speed, or torque.

Among the market’s prominent solutions in this area is Parker’s Electro-Hydraulic Pump System (EHPS) for mobile motion system applications. We’ve purposely designed this type of integrated system to provide customers with energy cost savings of up to 50 percent.

The key point here for discerning engineers is that this development has addressed a notable market need for decoupled loads and power distribution. Such a design concept provides enhanced engine management whereby energy storage and recovery functions can be introduced. Furthermore, the size of the drive system can be matched perfectly to requirements, giving power on demand, eliminating any waste and capturing returned energy on load lowering.

Decoupling the Future of Electrification mobile equipment Mobile Systems Division Europe

Elsewhere, EHPS also proved successful in a hybrid electric reach stacker developed by a key OEM, which again demonstrated fuel savings (30 percent) and productivity improvements with faster responses in lifting, lowering and driving. In addition, maintenance was made easier due to the system’s modular design and self-diagnostic capabilities. In this application, it is predicted that up to 100 tonnes fewer CO2 emissions will be generated based on 5000 hours running time per year.

Decoupling the Future of Electrification diagram Mobile Systems Division Europe

Conclusion

Ultimately, energy recovery via electrification will of course allow longer equipment usage. Crucially however, this technology will permit customers to satisfy the requirements of the emerging environmental and emissions regulations.

For those worried about risk or ease of adoption, Parker recently unveiled a state-of-the-art electrification system development and validation facility in Warwick, UK. Using the flexibility of high power density, programmable EHP’s (Electro-Hydraulic Pumps), the new facility is able to replicate a large range of loading and duty-cycle profiles, while monitoring system efficiency, energy usage, and concept performance. 

Learn more about Parker's Electro-hydraulic pump system and the benefits it can bring to your project.

 

 

Decoupling the Future of Electrification James Playdon engineering marketing manager, Parker Hannifin CorporationArticle contributed by James Playdon, Engineering & Marketing Manager, Parker Hannifin

 

 

 

 

 

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Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2

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Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 steel Hydraulic Pump and Power SystemsThis two-part post explains how to determine the best size for a hydraulic pump motor and how to scale the size and cost with RMS loading and Hp limiting.

Knowing how to right-size an electric motor for your hydraulic pump can help reduce energy consumption and increase operational efficiency. The key is to ensure the pump motor is operating at peak continuous load. But how can you know how much power is needed?

    Finding the right size: a general calculation

Before you can choose the correct electric motor, you must know how much horsepower (Hp) is required to drive the pump shaft. Generally, this is calculated by multiplying the flow capacity in gallons per minute (GPM) by the pressure in pounds per square inch (PSI). You then divide the resulting number by 1714 times the efficiency of the pump, for a formula that looks like this:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 formula 1 hydraulic Pump and Power Systems

If you’re not sure how efficient your hydraulic pump is, it is advisable to use a common efficiency of about 85% (Multiplying 1714 x 0.85 = 1460 or 1500 if you round up). This work-around simplifies the formula to:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Formula 2 Hydraulic Pump and Power Systems

Note: If the pressure is 1500 PSI, you can also estimate 1hp/GPM.

  Low pressure pumps

The above formula works in most applications with one notable exception: If the operating pressure of a pump is very low, the overall efficiency will be much lower than 85%. That’s because overall efficiency is equal to mechanical efficiency (internal mechanical friction) plus volumetric efficiency.

 

Overall efficiency = internal mechanical friction + volumetric efficiency

 

Internal friction is generally a fixed value, but volumetric efficiency changes depending on the pressure used. Low pressure pumps have high volumetric efficiency because they are less susceptible to internal leakage. However, as the pressure goes up and internal fluids pass over work surfaces such as pistons, port plates, and lubrication points, the volumetric efficiency goes down and the amount of torque required to turn the pump for developing pressure goes up.

 

Torque (to develop pressure) = Pressure (PSI) x displacement (cu. in.) / 2 PI

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Diagram 1 Hydraulic Pump and Power Systems

 

This variance makes it very important to know the efficiency of your pump if you’re using it at low pressure! Calculations that do not take low pressure into account will lead to a failed design.  

 

Consider this example:

If you calculate 20 GPM @ 300 PSI with an assumed overall efficiency of 89%, you would probably select a 5 Hp electric motor. However, if you calculate the same 20 GPM @ 300 PSI with the actual overall efficiency of 50%, you would know that you should be using a 7.5 Hp motor. In this example, making an assumption about the efficiency of your pump could result in installing a motor that is too large, driving up your overall operating cost.

Accurately assessing hydraulic pump efficiency

There are many contributors to the overall efficiency of a hydraulic pump, and it pays to be as accurate as possible when choosing a motor. A best practice for proper sizing is to use published data from the pump vendor that shows actual input torque vs. pressure or overall efficiency vs pressure. Note that efficiency is also affected by RPM.

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Hydraulic Pump and Power Systems

Identifying a right-sized motor for your hydraulic pump does not always ensure you are using the most efficient motor. Be sure to read Part 2 of this post to learn how RMS loading and Hp limiting can help you scale down the size of your electric motor to save money while maximizing efficiency.

For more information on Choosing an Efficient Electric Motor for a Hydraulic Pump, contact Parker's Hydraulic Pump and Power Systems Division

 

Choosing an EfficientThis article contributed by Tim Beck, manager - system design and application, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

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Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2

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Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Automotive Hydraulic Pump and Power SystemsThis is part two of a two-part post explaining how to determine the best size for a hydraulic pump motor and how to scale the size and cost with RMS loading and Hp limiting.

In Part 1 of this post, we discussed the correct way to size an electric motor for a hydraulic pump. Now we’re going to take things a step further by explaining how to safely scale down the size of your motor for increased efficiency and cost-savings.

There are two methods that you can use to safely put a smaller motor to work in your hydraulic pump. One is the Root Mean Square (RMS) method and the other is Hp limiting. Which you choose is based on how the hydraulic pump will be utilized.

The RMS method

Most hydraulic power units do not continuously operate using the same power load, and their flow and pressure levels are constantly changing as various actuators move during the machine cycle.

As an example, during a single cycle, a hydraulic pump might shift from 10Hp for ten seconds to 15Hp for five seconds, 4Hp for thirty seconds, 12Hp for ten seconds, and 5Hp for 20 secs. Although the pump reaches 15 Hp during the cycle, that is not its continuous operating zone. Rather, it is the upper range of the power demand.

In the chart below, you will see that the RMS value in this example is well below 10Hp. This means that as long as the power demand doesn’t exceed 150% of the motor’s rating—and the RMS value doesn’t exceed the motor nameplate rating—an 10Hp motor could be safely used in this application.   

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 1 Hydraulic Pump and Power Systems

 

How to calculate RMS power

We arrived at the above solution by calculating the varying amounts of power needed throughout the cycle as well as the amount of time that power is used. In short, RMS or root mean squared power represents the integral of the squares of the instantaneous values during a cycle. The mathematical calculation is as follows:

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 1 Hydraulic Pump and Power Systems

If we take the numbers from the example above and apply them to this equation, the resulting calculation would look like this:

 

Power (RMS) = SQ.RT. ((10Hp^2x10s + 15Hp^2x5s + 4Hp^2x30s + 12Hp^2x10s + 5Hp^2x20s)/(10s+5s+30s+10s+20s)) = 7.78Hp

 

NEMA motors can be sized using this technique, IEC motors typically cannot.  If in doubt, contact your motor vendor. When using a VFD make sure the drive can handle occasional overload current. 

 

Hp limiting:

Another instance in which a smaller motor may be appropriate is with applications that require high flow at low pressure and high pressure at low flow. In such a case, you can utilize a variable volume pump that is capable of limiting its own power requirements, thus enabling a smaller motor to be used.

 

Consider the following scenario:

Let’s say your system requires a 20 GPM @ 500 PSI during rapid advance and 3000 PSI at 0.5 GPM (clamping). Using the basic (flow x pressure)/(1714 x eff.) formula for sizing that we discussed in Part 1 of this post, you would probably consider selecting a 40Hp electric motor. But wait! Because this application requires high flow at low  pressure and high pressure at low flow, you can use an Hp limiting pump and safely scale down to a 25Hp motor.

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 3 Hydraulic Pump and Power Systems

 

Pumps that offer horsepower limiting or other control options can help make your hydraulic system much more efficient while enabling you to conserve energy. Contact your local Parker Hannifin distributor for more information on Hp limiting pumps or for help deciding whether or not choosing a smaller motor is smart choice for your hydraulic pump. And, in case you missed it, check out Part 1 of this post for more detailed information on determining the best motor size for your hydraulic pump.

For more information on Choosing an Efficient Electric Motor for a Hydraulic Pump, contact Parker's Hydraulic Pump and Power Systems Division. 

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Tim Beck Hydraulic Pump and Power SystemsThis article contributed by Tim Beck, manager - system design and application, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

Related links:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2

Hydraulic Pump/Motor Selection Considerations for High-Production Shredding Applications

Essential Criteria for Selecting the Right Motor for your Hydraulic Application


Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2

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Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Automotive Hydraulic Pump and Power SystemsThis is part two of a two-part post explaining how to determine the best size for a hydraulic pump motor and how to scale the size and cost with RMS loading and Hp limiting.

In Part 1 of this post, we discussed the correct way to size an electric motor for a hydraulic pump. Now we’re going to take things a step further by explaining how to safely scale down the size of your motor for increased efficiency and cost-savings.

There are two methods that you can use to safely put a smaller motor to work in your hydraulic pump. One is the Root Mean Square (RMS) method and the other is Hp limiting. Which you choose is based on how the hydraulic pump will be utilized.

The RMS method

Most hydraulic power units do not continuously operate using the same power load, and their flow and pressure levels are constantly changing as various actuators move during the machine cycle.

As an example, during a single cycle, a hydraulic pump might shift from 10Hp for ten seconds to 15Hp for five seconds, 4Hp for thirty seconds, 12Hp for ten seconds, and 5Hp for 20 secs. Although the pump reaches 15 Hp during the cycle, that is not its continuous operating zone. Rather, it is the upper range of the power demand.

In the chart below, you will see that the RMS value in this example is well below 10Hp. This means that as long as the power demand doesn’t exceed 150% of the motor’s rating—and the RMS value doesn’t exceed the motor nameplate rating—an 10Hp motor could be safely used in this application.   

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 1 Hydraulic Pump and Power Systems

 

How to calculate RMS power

We arrived at the above solution by calculating the varying amounts of power needed throughout the cycle as well as the amount of time that power is used. In short, RMS or root mean squared power represents the integral of the squares of the instantaneous values during a cycle. The mathematical calculation is as follows:

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 1 Hydraulic Pump and Power Systems

If we take the numbers from the example above and apply them to this equation, the resulting calculation would look like this:

 

Power (RMS) = SQ.RT. ((10Hp^2x10s + 15Hp^2x5s + 4Hp^2x30s + 12Hp^2x10s + 5Hp^2x20s)/(10s+5s+30s+10s+20s)) = 7.78Hp

 

NEMA motors can be sized using this technique, IEC motors typically cannot.  If in doubt, contact your motor vendor. When using a VFD make sure the drive can handle occasional overload current. 

 

Hp limiting:

Another instance in which a smaller motor may be appropriate is with applications that require high flow at low pressure and high pressure at low flow. In such a case, you can utilize a variable volume pump that is capable of limiting its own power requirements, thus enabling a smaller motor to be used.

 

Consider the following scenario:

Let’s say your system requires a 20 GPM @ 500 PSI during rapid advance and 3000 PSI at 0.5 GPM (clamping). Using the basic (flow x pressure)/(1714 x eff.) formula for sizing that we discussed in Part 1 of this post, you would probably consider selecting a 40Hp electric motor. But wait! Because this application requires high flow at low  pressure and high pressure at low flow, you can use an Hp limiting pump and safely scale down to a 25Hp motor.

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Diagram 3 Hydraulic Pump and Power Systems

 

Pumps that offer horsepower limiting or other control options can help make your hydraulic system much more efficient while enabling you to conserve energy. Contact your local Parker Hannifin distributor for more information on Hp limiting pumps or for help deciding whether or not choosing a smaller motor is smart choice for your hydraulic pump. And, in case you missed it, check out Part 1 of this post for more detailed information on determining the best motor size for your hydraulic pump.

For more information on Choosing an Efficient Electric Motor for a Hydraulic Pump, contact Parker's Hydraulic Pump and Power Systems Division. 

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2 Tim Beck Hydraulic Pump and Power SystemsThis article contributed by Tim Beck, manager - system design and application, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

Related links:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2

Hydraulic Pump/Motor Selection Considerations for High-Production Shredding Applications

Essential Criteria for Selecting the Right Motor for your Hydraulic Application

New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame

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New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame dump truck Pump & Motor DivisionFor decades, the dump truck industry has been relegated to two sizes of dump pumps; a larger, higher flowing (up to 27GPM) C Series pump, and a smaller, lower flowing (up to 16GPM) G series pump. The smaller size of the G series pump is ideal for trucks with automatic transmissions. New drivers in the truck market are less familiar with manual transmissions, creating a need for more automatics. However, using the G series pump means slower dump cycles for trucks outfitted with automatic transmissions, when compared to their manual counterparts. Slower dump cycles mean less material is being transported and more time is spent onsite, which can diminish profits.

What is causing this problem?

All dump pumps are connected to a power take-off unit (PTO), which is mounted to the truck’s transmission. The PTO draws power from the transmission and allocates it to the dump pump. The truck’s transmission is nestled between the frame rails of the truck chassis. On trucks with manual transmissions, the PTO and dump pump are mounted using an opening on the bottom of the transmission. However, on trucks with automatic transmissions, a PTO mount on the bottom side does not exist.

A New Challenger Has Entered the Dump Pump Game Super G Pump & Motor DivisionAutomatic transmissions typically have PTO mounts on their side, with limited space between the frame rails for installation. This design creates a space problem. The large C series cannot fit between the side mounting and the frame rails. To fix this problem, a smaller dump pump was designed to fit in the limited space. The G series dump pump produces less flow with a smaller valve, solving the space constraint issue, but resulting in a slower overall dump cycle time.

 

The game changer

To close the gap between automatic and manual dump cycles, Parker's Pump & Motor Division has launched a new dump pump that combines the best of both designs into one; a mid-size pump with a larger, integrated dump valve, that can be mounted to automatic transmissions. As a high flowing pump with a smaller footprint, the new pump was deemed the Super G (SG102).

For ideal performance, Parker recommends pairing the Super G with the 280 Series PTO, and SG102 series pump support brackets from Parker Chelsea. Compatible and easy to access equipment means less time is spent on installation of the Super G, meaning that retrofits are quick and easy. Once installed, the Super G provides drivers, using automatic transmissions, faster dump cycles and greater productivity.

A New Challenger Has Entered the Dump Pump Game video screen shot Pump & Motor Division

The Pump & Motor Division is a market leader in gear pump and low speed-high torque gerotor motors, that continues to blaze a trail in the industry by developing new technologies, while maintaining the high level of service synonymous with Parker. Between its two locations in North Carolina and Tennessee, the division employs decades of industry experience to better serve you and your application.

 

New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame CT Lefler Pump & Motor DivisionThis article contributed by CT Lefler, marketing product manager and Makenzie NeeSmith, marketing intern, Pump & Motor Division, Parker Hannifin Corporation.

 

 

 

 

New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame Makenzie NeeSmithPump & Motor Division

 

 

 

 

 

 

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How Smart Sensors Optimize Mobile Equipment Performance Through the IoT

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Smart Sensors Optimize Mobile Equipment Performance Through the IoT | Men on Lifts | Electronic Controls DivisionThe design and deployment of aerial lifts, truck-mounted cranes, telehandlers, scissor lifts, man lifts and other modes of vehicular material handling demands two requirements above all others:

  • Safety for the operators

  • Operational integrity for the vehicles

Achieving these dual goals requires constant monitoring of out-of-level conditions. For three-quarters of a century following the Industrial Revolution, analog technologies addressed this challenge with visual indicators at each axis, which an operator then had to diligently monitor, making mechanical adjustments to ensure personal safety and the safety of the load—a task that required extreme vigilance and precise execution.

By the last decades of the 20th Century, electronic controllers powering audio signals and flashing lights had arrived on the scene to help reduce a handling system’s dependence on the operator’s monitoring of individual gauges for each axis of control. Many of today’s material handlers continue to rely on such electronically powered alert systems.

But with the advent of the Internet of Things (IoT) and the near-limitless interconnectivity possibilities it presents, a seismic shift has occurred in material handling control. The Universal Tilt Sensor (UTS) technology was specifically designed to optimize operator and load safety while facilitating interconnectivity.

Smart Sensors Optimize Mobile Equipment Performance Through the IoT | Download white paper | Electronic Controls DivisionDownload the Universal Tilt Sensor Technology white paper and learn how smart sensor technology optimizes operator and load safety while facilitating interconnectivity through the IoT.

 

OEM designers benefit from open protocol connectivity

Universal Tilt Sensors operate over a CAN bus using an industry-standard SAE J1939 communication protocol and an integral Deutsch DT four-pin connector. With UTS, OEM designers can deploy one product to achieve single, dual or three-axis mobile control, while it's plug-and-play connectivity with a full range of Parker hydraulics and electronic control components ensures system-compatible data collection, monitoring, and alerts. The communication scheme also facilitates daisy-chain-style single-harness configurations that reduce exposure to accidental cutting and pinching and other operators or environmentally induced damage.

For OEMs and their customers, this means one single part can perform the many functions that formerly required a multitude of individual products, slashing inventory requirements, simplifying both installation and replacement, as well as reducing related labor.

 

Compactness and versatility

Smart Sensors Optimize Mobile Equipment Performance Through the IoT | Universal Tilt Sensor | Electronic Controls DivisionUTS technology features a low-profile form and three slightly offset mounting holes around its diameter that make it easy to install and remove, even in challenging field conditions. This fool-proof mounting profile ensures the UTS is properly and consistently mounted across a vast array of machines while enabling a full range of horizontal, vertical and angular mounting positions.

 

  Meets robust and reliability

UTS technology features glass-filled hybrid-plastic construction with no moving components and is designed to resist corrosion and vibration. Its robust sensor technology can withstand rugged material handling environments. With a spin weld design and a sealed connector, environmental protection for outdoor as well as indoor applications is ensured. The UTS is rated IP68/IP69k in all orientations, and IP68 upside-down. For lifts working around electric or magnetic fields, UTS provides effective insulation against electromagnetic and electrostatic interference, meeting or exceeding EMI and ESD ISO environmental protection standards. In addition, customers who have field tested the UTS reported it providing predictable linearity over its specified operating temperature range (-40°C to 85°C) and without deviations experienced with competitive products.

 

Where the IoT connectivity comes into play

Smart Sensors Optimize Mobile Equipment Performance Through the IoT | UTS Technology in machinery | Electronics Controls DivisionPerhaps most exciting of all is the infinite possibilities for connectivity possible using UTS technology. This closed-loop electro-hydraulic solution communicates over an open, industry-standard protocol, enabling plug-and-play IoT connectivity to controllers, hydraulic components, data collection, and reporting software, as well as to the entire family of Parker hydraulic and electronic products and accessories.

 

    Design engineers, OEMs, and operators new reality
  • Smart Sensors Optimize Mobile Equipment Performance Through the IoT | Mobile hydraulic vehicles | Electronics Controls DivisionLadder engines using UTS for auto leveling and boom elevation transmitting operational behavior back to an OEM design team, which they can use to analyze safety-lapse trends and improve next-generation vehicles

  • Refuse trucks, dump trucks or forestry equipment operating on steep inclines transmitting individual route profiles back to the home office to identify problem areas and improve safety training

  • Material handlers transmitting information on operator behavior to spot and intervene when irresponsible handling repeatedly requires override intervention

  • Every mobile hydraulic vehicle’s field performance being monitored by OEMs to facilitate warranty reviews and reduce liability

 

Bringing this all together

As more and more components and processes attempt to leverage the IoT, UTS technology will become a drop-down configurable component within an increasingly complex, interconnected system that:

  • Smart Sensors Optimize Mobile Equipment Performance Through the IoT | Material Handling Equipment | Electronic Controls DivisionPromotes operator safety

  • Optimizes equipment performance

  • Provides comprehensive reporting for analysis and improvement

  • Increases productivity through predictable maintenance and improved uptime IoT connectivity

  • Improves customer satisfaction and loyalty through proactive data-driven service engagement

  • Selectively shares data across distribution and supply channels

 

Smart Sensors Optimize Mobile Equipment Performance Through IoT Connectivity | Download white paper | Electronic Controls DivisionDownload the Universal Tilt Sensor Technology white paper to see the UTS technology solution in action from a multi-angle standpoint and operational point-of-view.

 

Marcel Colnot, regional application manager, Electronic Controls DivisionArticle contributed by Marcel Colnot, regional application engineer, and Chase Saylor, product manager - sensors, Electronic Controls Division, Parker Hannifin Corporation.

 

 

 

 

Chase Saylor, product manager - sensors, Electronic Controls Division

 

 

 

 

 

 

Related, helpful content for you:

Smart Sensor Enhances Material Handling Systems Closed-loop Control

Modern Digital Ecosystems Take Mobile Hydraulic Systems to a New Level

Industrial IoT Solutions with Voice of the Machine at Bauma China

Position Sensing of Mechanical Components in Rail Increases Safety

Designing a Heavy-Duty Construction Vehicle Cab

 

 

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2

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Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 steel Hydraulic Pump and Power SystemsThis two-part post explains how to determine the best size for a hydraulic pump motor and how to scale the size and cost with RMS loading and Hp limiting.

Knowing how to right-size an electric motor for your hydraulic pump can help reduce energy consumption and increase operational efficiency. The key is to ensure the pump motor is operating at peak continuous load. But how can you know how much power is needed?

    Finding the right size: a general calculation

Before you can choose the correct electric motor, you must know how much horsepower (Hp) is required to drive the pump shaft. Generally, this is calculated by multiplying the flow capacity in gallons per minute (GPM) by the pressure in pounds per square inch (PSI). You then divide the resulting number by 1714 times the efficiency of the pump, for a formula that looks like this:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 formula 1 hydraulic Pump and Power Systems

If you’re not sure how efficient your hydraulic pump is, it is advisable to use a common efficiency of about 85% (Multiplying 1714 x 0.85 = 1460 or 1500 if you round up). This work-around simplifies the formula to:

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Formula 2 Hydraulic Pump and Power Systems

Note: If the pressure is 1500 PSI, you can also estimate 1hp/GPM.

  Low-pressure pumps

The above formula works in most applications with one notable exception: If the operating pressure of a pump is very low, the overall efficiency will be much lower than 85%. That’s because overall efficiency is equal to mechanical efficiency (internal mechanical friction) plus volumetric efficiency.

 

Overall efficiency = internal mechanical friction + volumetric efficiency

 

Internal friction is generally a fixed value, but volumetric efficiency changes depending on the pressure used. Low-pressure pumps have high volumetric efficiency because they are less susceptible to internal leakage. However, as the pressure goes up and internal fluids pass over work surfaces such as pistons, port plates, and lubrication points, the volumetric efficiency goes down and the amount of torque required to turn the pump for developing pressure goes up.

 

Torque (to develop pressure) = Pressure (PSI) x displacement (cu. in.) / 2 PI

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Diagram 1 Hydraulic Pump and Power Systems

 

This variance makes it very important to know the efficiency of your pump if you’re using it at low pressure! Calculations that do not take low pressure into account will lead to a failed design.  

 

Consider this example:

If you calculate 20 GPM @ 300 PSI with an assumed overall efficiency of 89%, you would probably select a 5 Hp electric motor. However, if you calculate the same 20 GPM @ 300 PSI with the actual overall efficiency of 50%, you would know that you should be using a 7.5 Hp motor. In this example, making an assumption about the efficiency of your pump could result in installing a motor that is too large, driving up your overall operating cost.

  Accurately assessing hydraulic pump efficiency

There are many contributors to the overall efficiency of a hydraulic pump, and it pays to be as accurate as possible when choosing a motor. A best practice for proper sizing is to use published data from the pump vendor that shows actual input torque vs. pressure or overall efficiency vs pressure. Note that efficiency is also affected by RPM.

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2 Hydraulic Pump and Power Systems

Identifying a right-sized motor for your hydraulic pump does not always ensure you are using the most efficient motor. Be sure to read Part 2 of this post to learn how RMS loading and Hp limiting can help you scale down the size of your electric motor to save money while maximizing efficiency.

For more information on Choosing an Efficient Electric Motor for a Hydraulic Pump, contact Parker's Hydraulic Pump and Power Systems Division

 

Choosing an EfficientThis article contributed by Tim Beck, manager - system design and application, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

Related articles:

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2

Hydraulic Pump/Motor Selection Considerations for High-Production Shredding Applications

Ten Dos and Don'ts of Applying Variable Speed Drives to Hydraulic Pumps

Essential Criteria for Selecting the Right Motor for your Hydraulic Application

 

How IoT Systems Will Impact the Future for Off-Road Equipment

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How IoT Systems Will Impact the Future for Off-Road Equipment dump truck Mobile IoTBain’s projections show that the Internet of Things (IoT) market will grow to $520 billion in 2021. Specific to the construction market, 6.8 million connected heavy construction machines will be shipped between 2018 and 2025. Although no one in the industry has a crystal ball, it is predicted that the future of mobile IoT will be driven by machine learning and 5G networks to power further data collection and analysis, enable autonomous equipment operation and overall innovation in the field.

Technology that can remotely analyze millions of points of data in real time, make decisions and report on the data as necessary will enable machine intelligence to begin moving from the cloud to the machine itself. For instance, a recent case study by Parker’s Mobile IoT team illustrates how an OEM was able to improve their time-to-service, hydraulics-related efficiencies and customer loyalty with the use real time diagnostics and over the air programming. This is by contrast to the current method of telematics systems sending limited data to a server based on thresholds and events. 

How IoT Systems Will Impact the Future for Off-Road Equipment download case study Mobile IoT

    The IoT landscape in construction

The basis of competition is changing for OEMs, and it's important for organizations to monitor the basic assumptions of competition to redefine the space going forward. For the longest time, the industry was based on driving machines through engine power, however, electrification is changing how an OEM manufactures off-road equipment. Electrification, as well as remote monitoring, positively impacts the priorities during the engineering process such as the safety element. Furthermore, off-road machines have been operated by people for decades but with the development of robotics and other autonomous capabilities, those assumptions are changing. Electrification reduces the safety concerns centered around hydraulic and autonomous machines can eliminate the human safety factor during operation. 

Semi-remotely operated or semi-autonomously operated equipment opens up a host of possibilities in terms of machine design. But when you understand how connected machines will be sold or distributed, OEMs are not only looking at selling products but at offering services that can be remotely monitored, controlled or operated. This opens us up to a whole host of things in terms of business models. As part of Parker’s Tech Tuesday video series, Parker’s Business Unit Manager for Mobile IoT discusses the trend of IoT for off-road equipment and how the business model is evolving.

 

The challenges of autonomous machines in off-road industry

Although the push towards autonomous equipment follows in the path of the automotive industry, the challenges for autonomous machines in areas such as construction and agriculture differ from automotive. The environments these machines operate in lack lane lines, signage, sidewalks and other indicators that automotive vision systems rely on to guide cars. The additional “appendages” of booms and buckets must also be taken into account for their operation. In sectors like mining, autonomous equipment is highly attractive. It can take hours to properly ventilate an area after blasting to make it safe for operators to enter. Removing humans from that equation will increase productivity and safety in operation.

It will take time for this technological evolution for the off-road industry to occur, though, due to the uncontrolled environments in which off-road equipment is typically used. More advanced Artificial Intelligence (AI) will be required than what is currently available. The future of mobile IoT lies in building the fully connected environment where all elements of the contractor’s job are seamlessly integrated. 

  Applying artificial intelligence

With AI, users can learn patterns that lead to failures or how to operate the equipment to maximize its useful life, offering trade-offs between performance and longevity.

According to the Association of Equipment Manufacturers (AEM), AI will empower construction teams to handle critical tasks but there are challenges that must be overcome in order to achieve widespread adoption, including fear among workers of AI taking away their jobs, cultural resistance to new technologies and security. These are challenges that OEMs, suppliers and AI partners are already addressing in order to move their industries forward.

Embedded IoT systems rely on cellular communication technology. As 5G networks are being rolled out, it’s clear that they will change the way that data is transmitted via IoT systems. With the coming of 5G, telematics companies have spearheaded the development of Vehicle-to-Vehicle (V2V) and Vehicle-to-Infrastructure (V2I) communications capabilities. This sophisticated level of machine-to-machine (M2M) communication will be critical to autonomous vehicle operations. It would very difficult to implement to implement autonomous today given so few data points going to the cloud. Data being sent to the cloud today is limited, simply because of the cost to not only send it, but to store it, process it and then drive decisions with it. The promise of 5G is the ability to send a lot more data with less latency, which will enable more real-time operations such as streaming video and the other necessary functions for autonomous mobile equipment.

How IoT Systems Will Impact the Future for Off-Road Equipment Mobile IoT Transformation of job responsibilities

In the future off-road machine operations will change from being hydraulic driven to more electrical driven, to more software driven. That means that our industry, not only in designing machines but also building, and servicing, and maintaining the machines is going to have to migrate to a having talent that is capable of operating in that software digital space. That's why you see a lot of companies in our space starting to hire more and more software engineers.. The addition of an IoT solution is positively impacting job responsibilities by increasing efficiencies at the same time IT job titles within OEMs are becoming more and more necessary to support IoT, electrification and the development of autonomous operated equipment.

 

Holistic approach to adopting digital technologies

The introduction of digital technologies in the off-road equipment industry is here. Therefore, organizations need to consider the following technology roadmap:

  • Hire experienced professionals with IT skills
  • Create strategies for effective deployment
  • Allocate appropriate budgets
  • Generate analytics to gain insights into the various industry trends
  • Educate employees and customers about the positive impact
  Stay competitive with smart networking

Digital disruption has already made multiple industries more competitive. Similar situations will be faced by the off-road equipment industry when digital technologies become more broadly leveraged.  Traditional operational and service-related tasks need to be executed faster and more efficiently, and mobile IoT solutions can help.

 

How IoT Systems Clint Quantstrom Motion Systems GropArticle contributed by Clint Quanstrom, IoT general manager, Motion Systems Group, Parker Hannifin Corporation.

 

 

 

 

Related articles:

Modern Digital Ecosystems Take Mobile Hydraulic Systems to a New Level

When New Machines Have a Voice, What Will Old Machines Do?

Decoupling the Future of Electrification

 

Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic Applications

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Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic Applications Paver Hydraulic Pump and Power SystemsDoing more with less is a common theme in business and the pump market for medium-duty applications is no exception. With the overall hydraulic system size becoming increasingly smaller and smaller, mobile, medium-duty end-users in industries such as oil & gas, construction, agriculture, transportation and material handling industries are in search of a flexible, high-performance compact pump.

With two hydraulic pump loop options, open circuit or closed circuit, a closed circuit loop saves valuable system space by offering continuous fluid flow without the need for additional parts. In comparison, an open circuit loop typically requires a larger reservoir and as a result, increases the system’s footprint. To fulfill the market’s need for smaller hydraulic components, Parker recently introduced the PC3 Compact Closed Circuit Pump. This article explores three primary benefits of the PC3 pumps:

1. Compact size

On trend with hydraulic mobile systems decreasing in size, each system component has to do more in order to save valuable system space. PC3 is a solution for this market trend with a closed-circuit design, resulting in fewer components than an open circuit hydraulic pump. In addition to the closed-circuit design, it also offers a built-in bypass valve and hot oil shuttle valve eliminating the need for third-party components, conserving valuable system space.

Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic Applications skidsteer Hydraulic Pump and Power Systems2. System efficiency and streamlined performance

To achieve greater system efficiency and streamlined performance, PC3 includes a variety of features, such as:

- A hydraulic pressure override to ensure that the prime mover is not loaded in excess

- A built-in hot oil valve to increase operational efficiency and reduce system complexity

- Cross port reliefs to prevent system overload by limiting the maximum pressure in your system

 

Each of these features ensure system performance and efficiently deliver the exact power required for each unique application.    

3. Flexibility

Finally, Parker’s PC3 offers the hydraulic pump market flexibility through various product features and sizes to use in a wide variety of applications.

PC3’s modular and interchangeable controls include options for a manual servo, hydraulic proportional and electric proportional controls, providing end-users with further customizations.

Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic Applications harvester Hydraulic Pump and Power systemsIn addition, the product line offers ten standard displacements options: 7, 11, 18, 20, 25, 30, 35, 40, 45, 52 and in three different frame sizes to help customer choose the best option for their medium-duty applications ranging from turf care to transportation.

Resources

When designing hydraulic systems for mobile equipment, getting the right pump is crucial.  Resources are available to help ensure the right selection is made—use an online configurator for assistance in selecting the best compact closed-circuit pump for the application. Full system supplier such as Parker can also assist with overall system designs that optimize all of the components to work together. For more information, contact us.

 

Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic ApplicationsArticle contributed by Justin Wheeler, product manager, Hydraulic Pump and Power Systems Division
 


 

 

 

Related content:

PC3 Product Animation

Choosing an Efficient Electric Motor for a Hydraulic Pump: Part 1 of 2

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2

Preventing Hydraulic Pump Cavitation with Better Inlet Maintenance

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Preventing Hydraulic Pump Cavitation with Better Inlet Maintenance Industrial Machinery Hydraulic Pump and Power SystemsYou may know that properly maintaining a hydraulic pump will ensure maximum efficiency and prevent damage, but did you know that it is especially critical to regularly monitor inlet conditions? Poor inlet conditions can result in cavitation—the second leading cause of pump failure.

 

What is cavitation and how can you prevent it?

While it’s common for people to think of a pump’s inlet as sucking in oil, in reality, it is atmospheric pressure doing the work. In essence, the weight of the atmosphere pushes the oil out of the reservoir and into a region of lower pressure—the inlet. Once the oil is forced from the reservoir and through the inlet, it then moves the volume of liquid into a region of decreasing volume to create flow. For this process to begin, there must be minimum pressure at the inlet of a hydraulic pump, as shown in the diagram below.

Preventing Hydraulic Pump Cavitation with Better Inlet Maintenance Diagram 1 Hydraulic Pump and Power Systems

As you can see, the inlet of a pump plays a large role in how well it operates. Unfortunately, those designing and maintaining pump systems can become so focused on downstream flow that they overlook proper inlet maintenance. This can result in degradation of inlet function and serious problems such as cavitation.

Cavitation occurs when the absolute pressure on the inlet side of the pump is too low and air is drawn out of the solution, creating bubbles in the oil. As these bubbles get pushed around to the high-pressure outlet side of the pump, they collapse. This creates localized shock waves that blow bits of material out of the pump. It can also result in excessive heat and reduced lubrication that leads to friction and wear over time.

Cavitation can cause pump failure and it can damage other components of your system, which is why it is critical to examine the condition of the pump's inlet on a regular basis.


Analyzing inlet conditions on steady-state and variable-flow pumps

PSI versus PSIA. What’s the difference? PSI, or pounds per square inch, is a unit of measurement for pressure used in the United States. PSIA describes the absolute pressure in psi, including the pressure of the atmosphere. Absolute pressure is also referred to as total pressure. 

Maintaining steady-state hydraulic pumps

There are two areas you should monitor to maintain minimum inlet pressure on steady-state pumps:

  1. The energy it takes to lift oil through the suction line (including pressure drop due to flow). We refer to this action as Phase 1 pressure, because it represents the amount of energy it takes to accelerate the fluid through the pumps internal pathways and keep the pump full. 
  1. The minimum absolute pressure the pump must have in order to avoid damage.  This is known as the Net Positive Suction Head, or NPSH. 

In order for a pump to function, atmospheric pressure must be greater than Phase 1 pressure + NPSH. Every pump has its own specifications regarding acceptable minimum/maximum inlet pressure, but we can use the example below to illustrate how to calculate it.

To begin, assume that you are maintaining an 18 GPM hydraulic pump. The NPSH is equal to 12 PSIA with standard hydraulic oil and 1800 RPM per manufacturer’s specifications.

Preventing Hydraulic Pump Cavitation with Better Inlet Maintenance Diagram 1 Hydraulic Pump and Power Systems

As you can see in the diagram above, the inlet line is 1.38” in diameter x 18.1” long with a 12.1” lift using standard petroleum-based fluid. 

 

Each foot of oil lift requires approx. = 0.4 PSI. Fluid velocity is 3.8 feet per second. A typical lookup table shows there will be a 0.05 PSI drop due to the flow through the pipe. 

 

Total loss of the inlet line during steady state is 0.4 PSI + 0.05 PSI, or 0.45 PSI. 14.7 – 0.45 = 14.25 PSI. Because this final number—14.25 PSI—is greater than the NPSH of 12 PSIA, you can rest assured the system is functioning well.

 

Maintaining variable-flow hydraulic pumps

If we apply the same numbers to a variable-volume pump, the result will be less acceptable. Here’s why: Imagine the pump is not in demand and is therefore being held off stroke, meaning there is no flow. When the pump is suddenly needed, it will come on stroke, requiring the column of oil in the suction line to accelerate. This sudden change in demand requires the pump pressure to accelerate from static to a pressure that is strong enough to move the oil and prevent cavitation.

Let’s look back at our model, applying revised numbers.

Assume the pump strokes on in 70 milliseconds (msec). The volume of liquid that has to accelerate is 1.5in^2 x 18.1” = 27.1 cubic inch (cu. in.). Note: Since the entire column of oil in the pipe has to accelerate, we used a measurement of 18.1” instead of 12.1”.

To calculate the weight of oil in the inlet line, we multiply the volume (27.1 cu. in.) by specific weight (0.0314 lbs./cu. in.), equaling 0.85 lbs. Fg (gravity force) = 0.85 lbs.

Fa = mass x acceleration 

a = v/t = 3.8/0.07 = 54.3ft/sec^2

Fa = (0.85/32.2) x 54.3 = 1.4 lbs.

Ft = 0.85lbs + 1.4 lbs. = 2.25 lbs.

The available force in the pipe from the atmosphere (Fluid power (Fp)) = 14.7 PSIA x 1.5 sq. in. = 22.05 lbs.

Net force = 22.05 lbs. – 2.25 lbs. = 19.8lbs.

NPSH = 19.8 lbs./1.5 in.^2 = 13.2 PSIA 

These calculations reveal that the system is fine, because the pump requires a minimum 12 PSIA at its inlet to operate effectively. However, if this system was installed at 2,300 feet above sea level (13.4 PSIA), the pump would cavitate whenever it came on stroke.

           13.4 PSIA x 1.5sq in = 20.1lbs

            20.1 lbs. – 2.25 lbs. = 17.85 lbs.

            17.85 lbs./1.5 in.^2 = 11.9 PSIA, which is lower than the minimum 12 PSIA required.

The above example assumes no losses due to other plumbing, however, it is not uncommon to see elbow fittings on pump ports, which could add to losses in the inlet line.

 

Other design considerations

In addition to maintaining good inlet conditions, any small leak on the inlet will entrain air, which is also bad for the pump. Small leaks will cause a pump to lose prime whenever the system is shut off, which means it will start dry and run dry until prime is re-established. For this reason, it is never a good idea to install hydraulic pumps above the fluid level. Rather, hydraulic systems designs should ensure that the pump inlet is flooded, i.e. the oil level is above the pump inlet. A ball valve can be used to isolate the pump from the reservoir in case it needs service, and a limit switch can be used on the ball valve to prevent the system from running if the ball valve isn’t fully open. 

 

For more information on hydraulic inlet maintenance or other topics, email us. Your pump will thank you.

Preventing Hydraulic Pump Cavitation with Better Inlet Maintenance Tim Beck Hydraulic Pump and Power SystemsThis article contributed by Tim Beck, manager - system design and application, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

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Benefits of Compact Closed-Circuit Pumps for Mobile Hydraulic Applications


The ROI of IoT for OEMs

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The ROI of IOT for OEMS - Increased Revenue Service - Parker Mobile IoTThe OEM landscape is continuously transforming. In a service industry that once focused on the tactical side of product function, the new shift now emphasizes on how to become the strategic revenue generator and competitive differentiator through the utilization of modern technological systems, such as IoT. 

This pressure enhances the competitive environment, putting OEMs on a constant mission to expand their offerings and provide the best in class equipment to their customers to build new partnerships and enhance their current relationships. The key metric of this strategy is ensuring customer satisfaction. But we cannot simply neglect the importance of increased productivity, efficiency, and achieving appropriate returns on investment (ROI).

According to Bain’s projections, 6.8 million connected heavy construction machines will be shipped between 2018 and 2025. It is clear that the future largely depends on the Internet of Things (IoT) to power further data collection and analysis and overall innovation in the field. Yet this investment into IoT, like any strategic investment, must be assessed and the ROI is a critical measure before determining whether your organization should invest.

The top performance indicators for measuring the success of IoT for heavy equipment OEMs are:

  • Exceptional customer experience
  • Capture replacement part business
  • Reduction in costs and increase in productivity
  • Service compliance and increased service traffic
  • Reduced development costs

Let’s take a look at how IoT can enhance an OEM's performance in these specific areas and how they connect back to the ROI attainment.

The ROI of IOT for OEMS - Reduce Time to Diagnose Field Issues - Parker Mobile IoTIn today’s day and age, one of the most crucial aspects of obtaining an exceptional customer experience is to make sure that you are valuing and prioritizing the customers’ time. Predictive service helps address this problem. By utilizing IoT to forecast when a piece of heavy equipment may need repairs or service, even under unexpected circumstances, OEMs can better manage and accurately schedule downtime on machinery and equipment, ultimately delivering a better service experience to customers. 

Better servicing not only leads to more satisfied customers, but it also provides operational gains. The benefit of an IoT solution for heavy equipment is that it helps the user better understand exactly what the problem is that needs to be examined from a remote location. This gives the technician a heads up and ensures they will have the right equipment, parts and skills to solve the issue and get things up and running again faster. 

Providing accurate updates to service technicians also smooths over the process of meeting compliance requirements for companies with service level agreements. The embedded IoT sensors not only help with the predictive servicing on machinery, but they also enable automatic reporting on asset health and communicate when thresholds have been reached. This feature dramatically improves the chances of meeting SLAs.

In addition to remote monitoring, predictive maintenance detects possible failures ahead of time, so an OEM can take corrective action at the right time to avoid unscheduled maintenance and unplanned downtime, thus mitigating project risks and reducing costs. For an OEM, predictive maintenance data is useful in terms of quality issues. An OEM can track historical failure data so corrective action can be put in place to avoid unnecessary downtime for additional customers due to unforeseen quality issue. 

The ROI of IoT for OEMs - Beyond Simple Tracking - Parker Mobile IoT

Combining, storing, and analyzing heavy equipment data is the kind of ‘deep learning’ required to take predictive maintenance to the next level. Data gathered on a piece of heavy machinery allows OEM to go from predicting when a known failure mode might occur to preventing it. This new learning is then incorporated to improve engineering knowledge that in turn helps build better models. Taking this to the next level, as we better understand failure modes and their predictors, and collecting even more precious data on a per machine basis, can enable OEMs to model performance for individual machines in terms of operator utilization and environmental impact. 

In addition to improving engineering and design concepts, OEMs can leverage data from an IoT solution for heavy equipment to create different types of equipment, with less simulation and modeling required. Using the real data from existing infrastructure, the options for finding new designs or even new uses for equipment can lead to new markets and new product lines for an OEM. This presents a massive opportunity for the OEM to ensure that they stay ahead of the competition.

OEMs realize that connected off-road equipment can help their customers reduce costs, increase productivity, and improve safety. These services not only add value for an OEM customer, they also increase brand loyalty, as other brands of equipment are not integrated with an existing IoT solution. Parker offers a customer-centric IoT solution, Mobile IoT, to meet the specific requirements of heavy equipment OEMs. As a result of implementing Parker’s Mobile IoT, OEMs are able to generate additional revenues not only from its data-driven offerings, but also from its core business through increased equipment sales and aftermarket services.
 

The ROI of IOT for OEMS - Financial Benefits Within 2 Years - Parker Mobile IoTWhy partner with Parker?

For OEMs, building an IoT platform in-house can be costly as well as require years of development. Working directly with Parker enables OEMs to benefit from comprehensive technology integration and data analytics expertise to create valuable machine designs for customers without the cost or risk of building out a solution in-house. Click here to learn more about how Parker is positively impacting OEMs around the world from an IoT perspective. 

 

 

The ROI of IoT for OEMs Clint Quanstrom Motion Systems GroupArticle contributed by Clint Quanstrom, IoT general manager, and Kyri McDonough, marketing communications manager, Parker Hannifin Corporation.

 

 

 

 

Kyri McDonough, Group Marketing Communications Platform Lead, Motion Systems Group, Parker Hannifin

 

 

 

 

 

Other related topics on Parker Mobile IoT solution:

Parker Teams Deploying IoT to Help Customers Improve Operations
How IoT Systems Will Impact the Future for Off-Road Equipment
Modern Digital Ecosystems Take Mobile Hydraulic Systems to a New Level

 

Integrated Transmissions That are a Cut Above

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Integrated Transmissions That are a Cut Above Turfcare Pump and Motor DivisionThere are over 40 million acres of lawn across the United States, made up, primarily, of residential lawns, roadsides and golf courses. While many Americans maintain their own lawns, a growing number of contractors, landscapers and lawn care consultants are hired to do the job. For these working men and women, the more lawns maintained during the day, the more successful their businesses become. To mow faster and longer, specialized mowers are used to mow more grass with more precision. 

Transmissions: a driving force

As with any machine, a commercial mower’s primary function is to make a task easier, in this case, mowing grass. Via a network of hydraulic, mechanical, electrical and chemical processes, a mower is propelled by a simple push or pull by the operator. One such process is performed by transmissions, located near each wheel of the mower. These integrated drive systems pull power from the engine and create the torque and speed required to get a mower moving and to keep it moving. A combination of a hydraulic pump and motor can also be used if space allows.

For a smooth and comfortable ride, a quality drive system is required. Otherwise, the mower can begin to cog when the drive is placed under too large a load. Cogging can ruin the user experience and potentially result in a stuck mower. Nothing will set an operation back like stuck equipment.

Cogging can create problems for a user as the mower starts to move, but once the mower is in motion, the drive system’s job is not done. To maintain a fast, effective cut, a drive system must provide consistent power throughout a job. UCLA legend John Wooden said, “Be quick, but don’t hurry”. He used this sentiment while coaching his championship basketball teams, but the same can be echoed in the turf industry. Speed is important, but an ineffective cut, caused by an inferior drive system, wastes time.

The gold standard

Parker’s HT Series is the pinnacle of drive systems in the turf industry. By coupling a Torqmotor and variable displacement pump, the HT Series delivers more power to the cutting deck, decreases fuel cost, and eliminates cogging. When used with Parker formulated HT-1000 transmission oil, oil change intervals are increased to 1000 hours; 2x longer than competitive drive systems. Find out more about this efficient drive system at parkerHT.com.

The Pump & Motor Division is a market leader in gear pump and low speed-high torque gerotor motors, that continues to blaze a trail in the industry by developing new technologies while maintaining the high level of service synonymous with Parker. Between its two locations in North Carolina and Tennessee, the division employs decades of industry experience to better serve you and your application.

Attending GIE 2019? Visit us in Louisville, KY October 16 – 18 at booth #10124 to see the HT transmission. 

 

Integrated Transmissions That are a Cut Above CT Lefler Pump and Motor DivisionThis article contributed by CT Lefler, marketing product manager, Pump & Motor Division, Parker Hannifin Corporation.

 

 

 

 

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New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame

 

Engine Power Management in Construction Equipment

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Engine Power Management in Construction Equipment  P1 M Backhoe Hydraulic Pump and Power SystemsBackhoes are used more often in construction projects than larger pieces of equipment because of their agility and versatility. Backhoes can navigate narrow roads and tighter worksite conditions better than their larger counterparts. However, older backhoes can produce more emissions and therefore, more pollution. Due to increasing emission standards, equipment manufacturers have been driven to design new equipment that meets environmental regulations. One backhoe manufacturer redesigned its hydraulic circuit from a traditional fixed displacement gear pump solution to one that more effectively makes use of the equipment’s engine power.


New compact pump improves job performance

Parker provided the manufacturer with its new P1 M Series, developed specifically for the OEM mobile application market. P1 M is the next generation in the P1 family of mobile pumps. It is more compact and its patented inlet design provides higher power density, best-in-class speed ratings and longer life expectancy. 


The P1 M Series allows the backhoe to operate at its finest when combined with Electronic Displacement Control (EDC). When encountering varying loads and running multiple functions simultaneously during operation, the P1 M Engine Power Management in Construction Equipment  P1 M Hydraulic Pump and Power SystemsSeries with EDC helps increase the effectiveness of the engine’s power by managing pump output, based on the engine power available and where that power is needed. 


By reading system parameters such as pressures and engine speed and knowing engine performance curves, the machine control can adjust the flow command to the pump, in order to match pump power input to engine power output. As engine speeds vary, engine performance varies. With traditional torque or power limiting controls, only a single torque setting can be chosen; therefore, only a specific engine operating scenario can be used as the basis for the torque setting. 


In addition, traditional hydromechanical torque or power controls on mobile piston pumps are unable to exactly duplicate an actual torque or power curve throughout the entire curve range. As a result, the pump’s power control may limit the pump’s output even when the engine does not droop and has available power. With EDC, torque output can be infinitely varied, and the low hysteresis and high repeatability of the P1 M control allows the machine to most effectively manage its power. 


Engine Power Management in Construction Equipment  P1 M Hydraulic Pump and Power Systems

Pump solution delivers high speed and efficiency

By more effectively matching pump power to engine power, the new P1 M Series pump with EDC toes the line between stalling the engine and having available, unused power. The net result allows the machine to operate at levels previously unreachable, which increases operational efficiency, reduces fuel consumption, minimizes emissions and increases productivity. 

 

Engine Power Management in Construction Equipment  Benefits P1M Hydraulic Pump and Power Systems

 

For more information on how to improve your hydraulic system, email us or visit us at Parker.com/hps. Attending ICUEE 2019? Visit us in Louisville, KY October 1 – 3 at booth #1826 to see the new pump. 

 

Engine Power Management in Construction Equipment  Keith McDonald Hydraulic Pump and Power SystemsThis article contributed by Keith McDonald, product manager, Parker Hannifin Corporation Hydraulic Pump and Power Systems Division.

 

 

 

 

Related articles:

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The Strategic Approach to Fleet Optimization for Heavy Equipment

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Strategic Approach to Fleet Optimization for Heavy Equipment - Parker Mobile IoTWith the ongoing pressure to improve safety, increase output, decrease downtime, and obtain optimal product lifecycles, careful management of heavy fleet equipment has become more critical than ever over recent years. Navigating the fine line of efficiency and effectiveness can be a cumbersome and daunting task for fleet managers. Maintenance of those fleets is one of the main procedures that has a considerably high amount of cost on a regular basis. It has also been revealed that more than one-third of the maintenance money is wasted in ineffective or unnecessary methods.

Thanks to new technology and modern engineering, solutions are available that provide tremendous opportunity to improve the way heavy fleet equipment can be managed from the simple to the nuanced depending on the fleet’s goals and needs. For example, when it comes to heavy equipment, time is critical, and technicians are often in short supply. The addition of technology, such as an IoT or telematics solution, makes it possible to monitor both equipment and on-road assets, allowing for better routing of technicians as well as logistics planning for delivery and pick up.

There are several IoT solutions available that are specifically designed for heavy equipment. For instance, Parker’s Mobile IoT solution provides an open, interoperable and secure IoT ecosystem that enables valuable enhancements across a breadth of aspects, including improved safety and the capability for predictive maintenance. By remotely monitoring equipment performance, users obtain the insight to minimize the costs of servicing or troubleshooting performance issues while increasing uptime and positively impacting operating costs.

This intelligent fleet management system begins with a sensor-equipped component that generates data for the parameters that optimize the operation. That data is then consolidated automatically and encrypted to a secure cloud-based system that can be accessed from anywhere. Having a well-organized and accurate record of that data allows managers to monitor the critical assets easily and receive alerts based on preset thresholds, making their daily functions more efficient and impactful. 

Utilizing IoT for off-road equipment also provides an opportunity for fleet managers to identify problems before they occur. For instance, if a manager knows to replace parts before they fail, then they can reduce the downtime and service costs, ultimately lowering the total cost of ownership in the long run as well. In areas where customer loyalty hinges on uptime and service, IoT solutions can provide a competitive advantage and allow fleet managers to positively impact the business with: 

Strategic Approach to Fleet Optimization - Fleet Downtime - Parker Mobile IoTEnhanced billing
With an IoT solution for heavy equipment, fleet companies can precisely track equipment usage for more accurate billing and provide transparency to customers. Rental providers can also adopt flexible billing solutions as well as initiate overtime billing. 

Equipment demand forecasting
Demand for vehicles and equipment can also be tracked by region and season, creating annual datasets used to predict equipment needs ahead of time, allowing a fleet manager to be proactive regarding freight, repairs, and inspections.

Procurement savings
By accurately predicting part replacement times with awareness of inventory availability and replenishment lead times procurement can proactively create replenishment signals and purchase orders as well as manage warranty claims.

IoT solutions for heavy equipment provide measurable information on asset and operator performance on the job site and the road, which offers maximum visibility over operations and impacts multiple areas of a business. Data gathered by an IoT solution also positively impacts safety incidents with maintenance notifications, driver scorecard records, route planning abilities, real-time location and more. For instance, the data collected with Parker’s Mobile IoT solution provides coaching opportunities for operators not following company established rules for job-site behavior, such as exceeding speed limits. Additional safety monitoring and alerts include:

  • Geofencing: Ensures equipment is in the right location at the right time and performing authorized work
  • Tire pressure and temperature: Reduces the risk of machinery being operated in an unsafe manner
  • Third-party axle load capacity: Issues alerts if a vehicle is loaded over recommended capacity
  • Machine utilization and usage: Makes sure unsafe operating habits are flagged and tracked

IoT technology for heavy equipment is reshaping the landscape for fleets in many industries – construction, mining, agriculture and oil, and gas. Don’t get left behind.

Get your vehicles/equipment connected today – Request a demo of Parker’s Mobile IoT Solution.

 

The Strategic Approach to Fleet Optimization for Heavy Equipment Clint Quanstrom Mobile IoTArticle contributed by Clint Quanstrom, IoT general manager, and Kyri McDonough, marketing communications manager, Parker Hannifin Corporation.

 

 

 

 

Kyri McDonough, Group Marketing Communications Platform Lead, Motion Systems Group, Parker Hannifin

 

 

 

 

 

 

Other related topics on Parker Mobile IoT solution:

The ROI of IoT for OEMs
Parker Teams Deploying IoT to Help Customers Improve Operations
Defining the Value of IoT in a Connected World
Modern Digital Ecosystems Take Mobile Hydraulic Systems to a New Level

Connecting the Dots Between IoT Data and Equipment Efficiency for OEMs

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How to Connect the Dots Between IoT Data and Equipment Efficiency - Stay Connected - Parker Mobile IoTToday, most connected things belong to the consumer IoT (with smartphones topping the list). But another, less visible industrial IoT, with its heavy-duty infrastructure (such as power and transportation) and applications (such as industrial equipment, smart plants, smart vehicles and advanced medical devices) is where the most significant transformation is about to occur. By taking advantage of the IoT, OEMs are finding new ways to drive efficiencies into their operations and deliver transformational value to customers. Rather than simply reacting to feedback like warranty claims or product failures, a proactive approach is needed, an approach that enables OEM engineers to apply analytics to operational and performance data to derive meaningful insight. The result is that engineering teams can learn dynamically and update product performance much faster than in the past.

As more industries increase their reliance on IoT-enabled devices to transform their engineering development processes and day-to-day interactions, OEMs must recognize the enormous opportunity to operate more effectively and efficiently. There are significant benefits for industrial OEMs that leverage these types of solutions. Working with IoT reduces total cost of ownership and product-development complexity, helping OEMs bring products to market faster, increase efficiencies, and focus on their core competencies to deliver enhanced customer experiences.
 


For many OEMs, the motivation to develop IoT solutions starts with reducing costs of remote support and maintenance for their equipment, but for more progressive OEMs, that's just the start. OEMs should also look at how a connected device can generate new value for their product lines through new services and business models. These ways of thinking are what allows the data sourced from IoT to not only support regular business operations but also increase opportunities and equipment efficiencies overall. 
 

Invaluable insights

How to Connect the Dots Between IoT Data and Equipment Efficiency - Case Study - Parker Mobile IoTThe key to improving the off-road or mobile equipment efficiencies is being able to easily combine and understand data from different sources, such as sensors, industrial control systems, infrastructure and IT systems and deliver valuable new insights into asset health. Detailed understanding of equipment performance through IoT can help identify and prevent problems in the following ways:

  • Provide advanced warning of equipment degradation or failure to avoid unplanned downtime
  • Carefully monitor production line quality. The data can present signs indicating if the equipment is properly calibrated or if adjustments are needed. IoT can signal alarms to alert the managers when component metrics begin to divert from prescribed dimensions, track process parameters (speed, time, temperature, etc) to ensure they stay within the target range, and accurately determine and remedy root causes of quality problems. 
  • Analyze historic process and performance data to optimize scheduled maintenance planning, leading to lower maintenance costs, reduce materials and supplies, and higher equipment availability.

Download the Case Study: Mobile Eqiupment OEM Stays Connected with Mobile IoT Technology


Enhanced product development

Traditional ‘end-to-end’ engineering practices were not designed to support today’s systems of systems. Producing in linear phases, requirements definition, followed by design, followed by building, testing and so on can result in bottlenecks and delays that slow down product releases. In this traditional model, the only design feedback is through sales figures and consumer complaints after design and production are complete. With an intelligent, proactive, closed-loop development process, product engineers and developers can:

  • Integrate and analyze data that crosses the boundaries of traditional engineering domains, including mechanical, electrical and software engineering
  • Verify that the system is working appropriately before expensive physical products are built for testing
  • Run different types of analysis when traditional testing is not enough for certification or complexity
  • Handle multiple and different requirements, along with tens to hundreds of product variations in parallel.

An IoT solution enables continuous validation for OEMs, which ultimately helps engineering teams make sure they have captured the correct requirements and validated them throughout the development process so they can design the right product to meet customer needs. Continuous verification helps teams make sure they are adhering to those requirements, so they can build the product right. The advantage is that manufacturers can detect defects early in the development cycle, greatly reducing the cost of repairing defects that are found later. This ultimately produces a higher quality product that meets customers’ deadlines and expectations.
 

Connecting data to operational efficiencies and competitive edge

To succeed in this ever evolving IoT world, OEMs of heavy, off-road equipment have to re-examine the entire way they do business. The availability of operational data connects the dots with analytics providing a huge competitive edge that enables businesses to develop new capabilities and services that extend product value. Companies can analyze the data that is generated by products, corporate assets and the operating environment, and use insights from that data to accelerate innovation, increase customer satisfaction and enable new business models (such as delivering products as a service).

Parker’s Mobile IoT solution is an IoT solution specifically designed to connect industrial processes and assets with customers and services for heavy, off-road equipment OEMs to deliver data-driven value in today’s shifting business model.

 

Connecting the Dots Between IoT Data and Equipment Efficiency for OEMs Clint Quanstrom Mobile IoTArticle contributed by Clint Quanstrom, IoT general manager, and Kyri McDonough, marketing communications manager, Parker Hannifin Corporation.

 

 

 

 

Kyri McDonough, Group Marketing Communications Platform Lead, Motion Systems Group, Parker Hannifin

 

 

 

 

 

Other related topics on Parker Mobile IoT solution:

The ROI of IOT for OEMs
The Strategic Approach to Fleet Optimization for Heavy Equipment
Defining the Value of IoT in a Connected World

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